Top roll former designs for manufacturing steel framing studs

Steel framing studs are used in almost all commercial building and construction projects.  They are lightweight versatile and relatively inexpensive to manufacture.  There are many steel framing advantages that can be used in residential projects too.  So what roll forming design works best for steel stud and track manufacturing?

The top roll forming machine design features

When looking for a steel stud machine you'll find that they are grouped in to two main categories.  The first is job site systems that produce metal studs where you build, on the job site.  These machines provide low volume and generally lower quality products.  They have a place in the market but when it comes to large production runs they simply don't measure up.

The second group of roll forming machines are the industrial grade systems.  These produce large volumes of studs or tracks with various features such as knock out holes for plumbing and electrical wiring.  Investing in this roll former is a serious proposition.  You not only require the mill itself you'll need both feeder and discharge equipment to handle the large scale production.

The design of a rollforming line is generally determined by the profile of the final product.  The more complex the design is the more stands and roll tolling you'll need.  This in turn increases the foot print in the plant and auxiliary equipment to support it.

What rollforming designs work best for steel framing studs?

Although there are many ways to manufacture steel studs in general the best method is large scale production.  This process will scale both in quantity of studs manufactured and in profile designs.  Many industrial grade roll formers can switch over to different stud and track profile designs allowing manufacturers the flexibility to meet market demands.

For further details on steel stud and track roll forming equipment check out the rest of this blog.

How lightweight steel framing roll forming machines increase productivity

The metal framing industry produces a large volume of steel studs and tracks every day.  To keep up with this demand suppliers must utilize high speed roll forming machines that are capable of producing large quantities of high quality parts.

Types of light steel framing machines 

There are several types of systems on the market today for producing light gauge steel framing.  They are often broken down in to 3 categories.  Some of the world's best steel framing machines can fit in to multiple categories.

Portable roll formers - These systems are found on the job site of many small building projects.  Capable of producing many common sizes needed these low cost machines produce low volume and generally low quality parts.

Industrial roll forming machines - This is the high volume high quality rollformer that can produce a large number of profiles at high speeds and high quality levels.  The cost is also very high and will generally pay for itself if the market demands can meet it's output.

Pre-fab systems - This is somewhat of a cross between portable and industrial roll forming.  The key here is having the ability to produce each component needed in sequence for assembly of the building.  Manufactures can kit together all the parts in order so that at the job site assembly can build as fast as possible.

Regardless of what type of rollforming system you are looking to purchase each comes with a clear benefit and risk.  Before you purchase a cold forming machine check with a top manufacturer to get the full story.

Steel Framing : Its Benefits and Effective Technique of Fabrication

Framing of a construction project is the basic structure around which the other materials rely for support. The strength, durability and endurance of steel make it a good choice for framing.

The construction of super structures, bridges and high rise buildings has been made possible with steel framing roll former. Steel framed buildings are designed to withstand adverse weather, wind and seismic loads caused by hurricanes and earthquakes. A building with a 'heart' of steel is indeed designed to stand the test of time.

Some typical benefits of steel framing include:

• Short and predictable construction schedule
• Higher strength to weight ratio than most other building materials
• 100 percent recyclable nature
• Inorganic material that does not rot, warp, split, crack or creep
• Stable dimensions that do not expand or contract with moisture content
• Consistent Quality

The cost effective technique that can be used to create high strength steel for framing, is roll forming. It is a continuous metal forming process used to fabricate shapes of identical cross section. Roll forming augments the metal with rigidity and strength and has distinct advantages over alternative metal forming methodologies like brake pressing, stamping and folding. Some of these are:

• Ability to create longer dimensions for the metal.
• Consistency and uniformity of profile.
• Very close and tight tolerance.
• Inclusion of all secondary operations in same process.
• Superior surface finish

With roll forming, the production of high strength structural steel for a variety of engineering applications, is made simple and cost effective.